[PROTOCOL 001]: Part Cutting — The Safe Separation Protocol

[COMMAND OBJECTIVE] Obtain the parts safely

This protocol guides the Operator through the first phase of part cutting: Safely and quickly separating the main part body from the runner (sprue) using basic tools. The primary goal is to prevent irreversible stress damage and whitening on the part itself.

[TACTICAL GEAR VETTING] Recommended Tactical Gear

This basic protocol requires only the most common cutting tool.

Gear Name	Gear Image	Type	Core Function
Double Blade Nipper		Basic Cutter	Provides the necessary force for quickly “releasing” the part from the runner.

Note: The Single Blade Nipper is an advanced tool for Gate Removal (Phase Two) and is not recommended for this coarse cutting stage, to avoid unnecessary damage to its delicate blade.

[PROTOCOL FLOW] The Safe Separation Procedure

The key to a safe cut is “Allowing for Excess.” Do not rush the process. Strictly follow this three-step procedure.

STEP 1: Target Acquisition and Tool Alignment

Target Confirmation: Clearly identify the connection point between the part and the runner (the Gate).
Tool Alignment: Position the double blade nipper, aiming the blades away from the part’s edge.
Command: The cut must be made on the outer side of the gate connection, leaving an excess stub of at least $2 \text{mm} \sim 3 \text{mm}$ attached to the part.

STEP 2: Execute Initial Separation (Coarse Cut)

Operation Command: Execute the cut with a smooth, decisive action.
Result Verification: The part is now detached from the runner, but a noticeable Gate Stub (approx. $2 \text{mm}$ in length) remains attached to the part’s connection point.
Warning: Cutting flush against the part’s body in this step will generate immense stress, which is highly likely to cause irreversible whitening (stress marks) and complicate future processing.

STEP 3: Part Staging and Quarantine

Safety Directive: Place the newly cut part into a clean organizing tray or storage box to prevent rolling, loss, or accidental damage.
Protocol Link: The remaining Gate Stub is the “residue” of this protocol. It is designated as the primary target for the subsequent advanced protocol: Gate Removal.

[SAFETY GUIDELINES] Safety and Malfunction Alert

Alert Signal	Root Cause Analysis	Immediate Correction
Hearing a Loud “Snap” Sound	Cutting point was too close to the main part, causing excessive shear stress.	Immediately stop and inspect the part for whitening or cracks.
Visible Crushing on the Cut Surface	The cutting tool blade may be dull or compromised.	Replace or clean the tool, ensuring the blade is sharp and flat.
Part Flies Out and is Lost	Failure to gently support the part with a finger or the non-cutting hand during the snip.	When cutting small parts, the part must be protected by a supporting finger to prevent it from launching away.

The core of this protocol is Safety and Efficiency. By leaving an excess allowance, you have successfully protected the main body of the part from the damage of a coarse cut. Stage all cut parts for the next phase: [PROTOCOL 002]: Gate Removal — The Precision Cut Protocol, to achieve the Seamless Finish.

[END PROTOCOL 001]